Electrical Wire Harness & Schematics Design

Customer: Leading Parcel Van manufacturer for Amazon, UPS & Fedex

PROJECT SCOPE

  • Designing harnesses based on the payloads and create electrical schematics with 3D.
  • Component selection like connectors, fuses, lights, wire gauges and relays.
  • OEM Chassis interface connections with Make Year Model changes.
  • Create harness drawings, schematics including 3D routing for mass production.

APPROACH

  • Designed various harnesses considering combination of payloads.
  • Created detailed harness drawings, 3D layout and schematics.
  • Integrated various payloads like lights, control modules, camera etc
  • Detailed the design as per customer company standards.

KEY HIGHLIGHTS

  • Coordinated with various OEM’s for chassis interface -GM, Ford,Freightliner, FCA, Mercedes.
  • Design & component selection adherence to FMVSS 108 & 111.
  • Reduced rework time by creating 100% engineering documentation

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Case Study