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Re-Engineering- Decentralized Architecture

Customer: Leading Truck & Van Body manufacturer in North America

PROJECT SCOPE

  • Improve protection of Wire Harnesses against damage from high current fault conditions.
  • Reduce the complexity of wire harness routing with in the truck.
  • Revisit the fuse capacities and locations of electrical centers.
  • Re-engineer the schematics and harness drawings for prototyping & production

APPROACH

  • Evaluated thoroughly based on the warranty issues and findings.
  • Decentralized – tree-like structure with main power “trunks” dividinginto smaller “branches,”
  • with overcurrent protection at each node.
  • Created harnesses as per customer company standards.

KEY HIGHLIGHTS

  • Optimized design – achieved space savings, sizing and reduced thecomplexity of electrical routing & distribution.
  • Improved system reliability and design flexibility.
  • Reduced warranty claims/cost by 90%.

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