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MANUFACTURING PROCESS OPTIMIZATION – RECREATIONAL VEHICLES
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PROJECT SCOPE
Improve production throughput for high-mix, low-volume custom van builds.
Reduce assembly delays caused by labor-intensive interior installations.
Standardize manufacturing processes while maintaining customization flexibility.
Increase production capacity without expanding the manufacturing footprint.
APPROACH
Conducted time studies to establish standard work across cabinetry and electrical.
Redesigned workstation layouts and material flow to minimize operator movement.
Developed modular assembly fixtures for cabinets and interior modules.
Introduced digital work instructions with visual assembly sequences.
Balanced production workloads to eliminate bottlenecks.
KEY HIGHLIGHTS
Increased production capacity by 25% without additional floor space.
Reduced assembly labor hours by 18% through standardized work.
Improved first-pass build quality by 30%.
Reduced operator training time by using digital work instructions.
Improved schedule adherence through balanced production flow.
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