Mechanical Engineering
Product Feasibility Analysis
Ideation
CAD Design
Product Design & Development
Detail Engineering
Value Engineering
Reverse Engineering
CAE
ECN Support
Standards & Compliance Management
Life-cycle Management
Mechanical Engineering Services
- Product specification development
- Product Cost and Technical trade-off analysis
- Cost/Profit /Risk Analysis
- Business Case development & reporting
Product Feasibility Analysis
- System Design for regulatory compliance
- Reliability & maintainability analysis
- DFM studies
- Market Survey & customer research
- Napkin sketch to CAD Design
- Sub system concept development
- Intellectual Property / Patent Study
- Concept Feasibility per regulatory requirements
- Concept A,B,C,D.. Comparison study/analysis
Ideation
- Concept presentation – Animation/Simulation/ARVR
- Qualification of Alternate Components
- Bill of material Analysis/ DFMA studies
- Should costing
- New Product development CAD Design
- Engineering Changes CAD Work
- Live Orders and Master Models CAD Design
- Legacy CAD Migration
CAD Design
- Various CAD Packages SolidWorks,
- Autodesk Inventor, Creo, Catia, NX
- CAD Automation
- CAD Standards development
- Class-A & B Surface Design
- Concept Design
- Detail Engineering
- Cradle to grave design
- DFM/DFMA & Re-engineering
- FMEA and Risk assessment
- Configuration Management
Product Design & Development
- Sheetmetal, casting, weldment components.
- Kinematic linkages and mechanisms
- Plastics and composite engineering
- Frames, structures and Chassis engineering
- Manufacturing engineering
- Material Selection
- Component/Fastener Selection
- Design for Manufacturing & Assembly
- Design Validation
- Manufacturing Bill of Materials development
Detail Engineering
- General Assembly Drawings
- Prototype Drawings
- Process Drawings (Weldment/Machining/Casting etc..)
- GD&T , Stack-up analysis
- Weld spec/ map development
- Weight reduction & Cost take out
- Design for Supply Chain
- Technology Migration
- Product Benchmarking
- Material Migration
Value Engineering
- Design Validation studies
- Design for Assembly
- Design for Test
- Design for Manufacturing
- Optimization Studies (Topography & Topology)
- Re-Engineering obsolete products.
- Destructive & Non Destructive studies
- Emerging technologies adaptation
- Structural, nodal and tolerance analysis
- Footprint reduction and re-engineering
Reverse Engineering Re-Engineering
- Engineering documentation -3D & 2D CAD
- Tear down studies.
- Re-Engineering per FMEA studies.
- Feature enhancement/improvements
- Product- Component analysis
- Product Benchmarking.
- Design Validation studies
- Shape, Size & Mass Optimization Studies
- Structural, Fluid and Thermal
- Combined Structural & Thermal Stress analysis
CAE
- Static linear/ Non-linear & Dynamic Shock & Vibration & Fatigue
- Drop/Impact Simulation
- Flow simulation & Mold-Flow Analysis
- Heat Transfer Analysis
- Creating change requests
- Change request validation
- Root cause & solution investigation
- Change implementation
- Processing BOM Updates
ECN Support
- CAD Design
- GD &T, Stack-up analysis
- FEA Studies
- Drawing updates, Revision control
- Product launch & sustenance support
- Regulatory compliance Testing.
- Electromagnetic Compatibility Tests.
- Compliance Declarations
- Environmental Regulatory Compliance evaluation
Compliance Management
- RoHS, REACH, Proposition 65, Conflict Minerals
- FMVSS,CMVSS, DoT, CFR
- NSF, AMI Sanitary
- FDA, UL, CE
- ASME, ISO, OSHA, EN, MIL
- Forecasting – predicting obsolescence
- Risk mitigation with alternative BOM
- Continuous improvements & product sustenance
Life-cycle Management
- Supply chain impact assessment
- Design refresh planning based on technology roadmaps
- Short term & long-term part discontinuance planning
Product Automotive
Aerospace
Industrial
Appliances
Medical
RV, Bus & Emergency Vehicles
Utility Trucks & Specialty Vehicles
Off Road Vehicles
MECHANICAL ENGINEERING INDUSTRY EXPERIENCE
- Sub System/Component Design
- Knowledge Based Engineering
- Cradle to Grave Design life Cycle
- Model-Based Engineering (MDD & MDE)
- Reliability Engineering
- FMVSS Standards
Automotive
- Axles & Steer Suspensions
- Chassis & Body Engineering
- Interiors- trims & Panels
- Seating Systems
- Class-A, B Surface design
- Harness Routing
- Reverse Engineering
- Sub System/Component Design
- Cradle to Grave Design life Cycle
- Reliability Engineering
- MRO Services
- Computer Aided Engineering (CAE)
Aerospace
- Material Migrations
- Aero Structures
- Frames, Longerons and Skins
- Cabin Interiors- Seats, Panels & Trims
- Class Dividers, Floor & Side Panels
- Automated Testing Equipment
- Component design & selection
- Sub System design
- Modular design & development
- Detail Engineering
- Product Sustenance
- Value Engineering & FEA Simulations
- Filling and Packing Machines & Process equipment
Industrial
- Cylinders, Compressors, Pumps, Motors etc.,
- Oil & Gas machinery
- Conveyors- slat chain, Belt, Modular, Chain, Roller
- Rotary Tables, Feeders, and Machine tool sub systems
- Automated Guided Vehicles, Palletizer, Lowerators & Elevators
- Concept Design
- Reverse Engineering
- Class A Surface CAD design
- Product Design & Re-engineering
- Product Sustenance
- Value Engineering
- Commercial, Residential and Mobile applications
Appliances
- Food Equipment- Heat & Cold
- Refrigerators- Freezers and Cabinets
- HVAC- Boilers, Heat Modules, Heaters, Air Conditioners
- Laundry- Washer, Dryer and Dish washer
- Beverage Dispensers- Ice, Water, Coffee, Soda & Ice Cream
- Component design & selection
- Sub System design
- Plastics Engineering
- Product Design & re-engineering
- Product Sustenance – ECR/ECN
- Value Engineering & FEA Simulations
Medical
- Class I, II, III Device Development
- Monitoring Devices & Diagnostic Equipment
- Durable Medical Equipment
- Treatment Equipment
- Medical Laboratory Equipment
- Implants and instruments
- Custom Order – Master Model Design
- Sub System engineering design
- FRP/GRP & Plastics Engineering
- Design Automation & Layout design
- Product Sustenance – ECR/ECN
- Value Engineering & FEA Simulation
RV, Bus & Emergency Vehicles
- Motor Homes (Class A,B,C) & Fifth Wheels
- Shuttle and School Buses
- Ambulance and Fire trucks
- Cab, Body Design, Chassis Engineering
- Jacks, Ladder, Couplers, Hitches
- Body Design-Structure Panels & Frames
- Engineer to Order
- Sub System engineering design
- Body Design & Chassis engineering
- Design Automation
- Product Sustenance – ECR/ECN
- Value Engineering & FEA Studies
- OEM Integrations & Make Year Model Changes
Utility Trucks & Specialty Vehicles
- Box Bodies, Service and Dump bodies
- Van equipment’s- Rack, Shelving’s, Cabinets and ladder mounts
- Crane mounting structures
- Bulkhead, Floor and Side wall liners
- Flat Beds, Trailers-Gooseneck, Multi-Axle, Lowbed & Tank
- Component design & selection
- Sub System design & integration
- Reliability Engineering
- Product Design & re-engineering
- Product Sustenance – ECR/ECN
- Value Engineering & FEA Simulations
- Asphalt Pavers, Road Broom & Sweepers and Material Transfer Vehicles
Off Road Vehicles
- Brush and Woodchippers, Cutters, Shredder and Flail mowers
- Lawn Spreaders, Sprayers and Mowers
- Backhoe, Compact Track and Multi Terrain Loaders
- Drills, Draglines & Wheel Excavators
- Feeding and conveying, Stationary Crushers & Screens
Case Study