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PROCESS IMPROVEMENT & DIGITAL MANUFACTURING
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PROJECT SCOPE
Analyze complete RV assembly process from chassis integration to final inspection.
Identify bottlenecks impacting production throughput and delivery schedules.
Evaluate labor utilization across fabrication, assembly, wiring, plumbing, and finishing operations.
Assess product variation affecting fit-up of cabinets, wall panels, and slide-out systems.
Develop improvement roadmap using Lean Manufacturing and Digital Twin methodologies.
APPROACH
Conducted Time Studies and Standard Work analysis across critical stations.
Performed Value Stream Mapping to identify non-value-added activities.
Developed a Digital Twin simulation model of RV assembly operations.
Designed assembly fixtures for repeatable component positioning.
Created Digital Work Instructions for assembly operators.
Implemented Line Balancing across major assembly zones.
KEY HIGHLIGHTS
Streamlined operations resulting in reduced assembly cycle times..
Reduced engineering lead time through process standardization.
Reduced rework associated with fitment issues by 35%.
Standardized assembly processes across multiple production lines.
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