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Plug-N-Play Wire Harness redesign
Customer: Leading Limousine & Hearse Van manufacturer in the Mid-west
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PROJECT SCOPE
Redesign the electrical schematics to reduce the installation time.
Modify existing harnesses to incorporate latest Model Year changes from the OEM.
Reevaluate OEM tap points and simplify the installation process.
Create documentation to assist after market and field service support.
APPROACH
Evaluated the entire assembly and installation process.
Identified bottlenecks and redesigned for modular Plug-N-Play.
Designed new set of harnesses to include OEM MY changes.
Created detailed documentation to facilitate field service support
KEY HIGHLIGHTS
Facilitated easy installation for Lincoln MKT & Cadillac XT5 platforms
Reduced installation time to 90 minutes from 225 minutes.
Saved $275K annually by reducing installation time and decreasedwarranty issues
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