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Re-Engineering- Decentralized Architecture
Customer: Leading Truck & Van Body manufacturer in North America
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PROJECT SCOPE
Improve protection of Wire Harnesses against damage from high current fault conditions.
Reduce the complexity of wire harness routing with in the truck.
Revisit the fuse capacities and locations of electrical centers.
Re-engineer the schematics and harness drawings for prototyping & production
APPROACH
Evaluated thoroughly based on the warranty issues and findings.
Decentralized – tree-like structure with main power “trunks” dividinginto smaller “branches,”
with overcurrent protection at each node.
Created harnesses as per customer company standards.
KEY HIGHLIGHTS
Optimized design – achieved space savings, sizing and reduced thecomplexity of electrical routing & distribution.
Improved system reliability and design flexibility.
Reduced warranty claims/cost by 90%.
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